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Integrating Airborne Ultrasound and Infrared Inspection

Ultrasound Applications

Ultranalysis
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Typically, corona and tracking do not show up with an infrared scan in electrical systems below 240 kV.  This point alone demonstrates the need for the inspection industry to marry temperature imaging and ultrasound scanning techniques.  This paper will discuss the many uses of airborne ultrasound to record wave files and use an infrared system with real time photo and/or IR images to aid the inspector in his/her reports. For Example:

A southeastern chemical plant used airborne ultrasound and an infrared camera to inspect several 13.8 kv rectifier panels with the panels closed. No significant temperature variations could be detected through the closed panels.  There was however significant levels of airborne ultrasound detected at the lower right corner of one of the fifteen panels.  Ultrasound detectors transform ultrasound to audible sound while maintaining the tonal characteristics of the source.  Therefore several qualified electrical technicians were able to safely listen to the signal and make a definitive action. The “vacuum breaker” was removed, and by applying a DC current to this breaker a failure was revealed.

Ultrasonic Scanning 13.8 Kv Panels with Flexible Sensor Attachment

Scanning High kV T&D Lines with Parabolic Dish Attachment

Finding this fault averted the loss of electrical power, a shutdown of the plants compressed air system, and possible injury to personnel from fire or shock.  This random ultrasound inspection revealed a potential fault that would have been missed during the company’s regular inspection.  Since then airborne ultrasound inspection of all switchgear has been added as part of the regular scheduled infrared PM.


Download the whole white paper and read 3 more case studies about how the successful integration of Infrared Scanning and Ultrasonic Inspection provided major wins

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