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1.
Screw Acoustic Lube Adaptor onto service end of Flexible Hose or
Rigid Tube of Grease Gun.
2.
Screw SDT Contact Lube Sensor (without needle) to the stud mount of Acoustic Lube Adaptor.
3.
Attached Acoustic Lube Adaptor and Contact Probe to grease fitting.
Connect the cable of Contact
Probe to the SDT 170MD sensor input.
4.
Assure proper contact is made by listening to the bearing and
determine if you hear “smooth rushing sound” or a “popping,
crackling Rice Krispies sound”.
5.
Adjust sensitivity so that the on screen arrow indicators are
“OFF” and the sound level in the headset is comfortable.
6.
Establish an initial dBuV reading by Pressing and Holding - Max dB
button for 5 seconds. Store
measured value to 170MD data collector
7.
Take Temperature reading and record to data collector - press and
hold
8.
Check for vent plug and remove if required.
9.
Apply ˝ stroke of grease into bearing.
Note:
Record how many strokes overall are used during the entire procedure.
Generally, 7 full strokes of the grease gun equal 1 fluid ounce.
(Calibrate your grease gun periodically with a shot glass).
10.
Wait 15 seconds for grease to fill race and coat bearings. In
colder environments wait longer.
11. Re-take the dBuV reading
as per step 5 above.
12.
If dBuV level goes down, repeat steps 8 – 10.
Note:
Lubricating the bearing will reduce frictional ultrasound.
It may be necessary to adjust sensitivity of 170MD after initial
greasing (see step 4).
13.
If dBuV level goes up, wait 15 – 60 seconds; re-take reading
(step 5) to see if dBuV level decreases.
If it has decreased, repeat steps 8-10.
14.
If the dBuV level does not decrease the bearing has been correctly
re-lubricated. Retake “New
Baseline and Temperature Reading” and store for future reference.
Note:
In all cases use 1/2 shots of grease to avoid over lubricating.
Use the digital dBuV readout of the170MD as a guide.
As the target baseline approaches, adjust your strokes accordingly.
If the dBuV levels increase slightly the bearing has enough grease.
Caution, as another 1/2 stroke at this point could over lubricate
the bearing.
The quality of sound
at this time is dependent upon the overall condition of your bearing.
Use ultrasonic inspection and data collection to determine
condition based lubrication requirements.
Then use the same techniques during lubrication to avoid
over-greased bearings. Click
here to download a printable
PDF version of Lube Procedure |
